Smart Factory Solutions
Manage information flow from order to fulfillment
Enhance production planning through automation and optimization
Elevate productivity and profitability
Achieve precise manufacturing reporting
Ensure manufacturing accuracy
Refine your production planning strategies
Regulate material flow
Minimize chaos and eliminate waste (Muda)
Gold medal-winning smart factory solution
Partner with the leading engineering expert in scalable software solutions & Industry 4.0.
Nexelem software was awarded the Gold Medal by the MTP group, Poland's most prestigious recognition for innovation.
This honor was bestowed for its advanced planning algorithm, innovative user interface, and sophisticated digital-twin architecture, marking significant advancements in the field.
What our smart factory solution offers
Manufacturing Execution Software (MES)
Seamlessly integrate your company’s ERP and other critical systems such as CMMS and WMS using our customized solutions. Enhance operational efficiency and track the conversion of raw materials to finished products, boosting both OEE and profitability.
Optimize production schedules to minimize setup times and monitor employee productivity. Employ our strategic multi-stage approach to planning and monitoring to ensure a streamlined and profitable production process.
Advanced Planning and Scheduling (APS)
Choose optimization functions that match your business objectives, refining production schedules for Just-In-Time (JIT), Estimated Time of Arrival (ETA), and inventory optimization to achieve cost savings.
Enhance resource management, react swiftly to market shifts, and reduce energy and labor costs. Rapidly adjust production queues to cope with disruptions like breakdowns or shortages, bolstering your R&D capabilities.
Digital Twin
Create a digital twin of your production company and processes, continuously updated with data from the market and internal departments, such as volume demand, market conditions, and machine breakdowns, all integrated via API.
VirtusLab can also develop a comprehensive digital representation that mirrors your company and manufacturing operations on a global scale. Create new opportunities to improve product quality, reduce downtime, and increase throughput.